What is a Dewatering Vibrating Screen?
A Dewatering Vibrating Screen is an industrial machine specially designed to remove excess water from sand, stone, coal, ore, or other bulk materials after washing. This equipment plays a crucial role in reducing moisture content, helping the final product achieve high quality that meets construction or production standards.
The Dewatering Vibrating Screen is designed with a special screening surface combined with a high-power vibrating system, allowing fast, efficient, and energy-saving water separation. It is an indispensable device in artificial sand washing stations, mineral processing plants, or coal handling systems.
Working Principle
The working principle of a dewatering vibrating screen is simple yet highly effective:
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Feed input: Wet sand or materials are fed onto the screen surface.
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High-frequency vibration: The vibrating motor generates strong oscillations, causing material particles to move continuously on the screen.
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Rapid water drainage: Water is separated through the screen gaps and flows into the collection trough.
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Product discharge: Dried materials are gradually moved to the discharge outlet by vibration and screen inclination.
This principle helps retain fine particles, minimize material loss, and improve the quality of sand and stone after washing.
Main Components
A standard Dewatering Vibrating Screen typically includes:
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Machine frame: Heavy-duty steel structure, sturdy design, reduces unwanted vibration.
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Vibrating motor: Key component producing high-frequency oscillations, usually a 2-pole electric motor.
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Screen surface: Made of manganese steel or polyurethane (PU) for wear resistance and long service life.
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Shock-absorbing system: Springs or rubber pads stabilize the machine and reduce vibration transfer to the foundation.
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Discharge outlet: Releases sand or stone after water separation.
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Water trough: Collects water and fine particles for reuse or further processing.
Thanks to its scientific design, the Dewatering Vibrating Screen operates stably and durably even in harsh working environments.
Applications
The Dewatering Vibrating Screen is widely applied in various industries:
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Sand and stone mining: Reduce moisture for artificial and natural sand.
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Coal processing: Remove water from coal and lignite for easier transport and storage.
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Mineral processing: Dewater iron ore, manganese ore, bauxite, and other minerals.
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Chemical industry: Remove water during bulk material handling.
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Recycling: Recover and process water-containing recycled materials.
Outstanding Technical Features
The Dewatering Vibrating Screen has many advantages over traditional equipment:
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High dewatering efficiency: Reduces moisture to below 12–15%.
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Fine particle retention: Minimizes loss of valuable material.
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Energy-saving: Optimized vibrating motor reduces power consumption.
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High durability: Screen surface made of wear-resistant material increases service life.
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Stable operation: Less breakdowns and low maintenance cost.
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Flexible design: Multiple sizes available to suit different production lines.
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Low noise and easy maintenance
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Robust structure and reliable water removal
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High screening capacity and efficiency
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Lightweight, easy to assemble/disassemble, and prevents sudden spring breakage
Technical Specifications
The following table provides reference specifications for some Dewatering Vibrating Screen models:
Model | Motor Power (kW) | Capacity (t/h) | Feed Size (mm) | Screen Size (mm) | Weight (kg) | Dimensions (mm) |
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TS0918 | 0.75×2 | 10 – 30 | ≤10 | 900×1800 | 535 | 1885×1307×1133 |
TS1224 | 2.2×2 | 40 – 60 | ≤10 | 1200×2400 | 1080 | 2515×1607×1399 |
TS1530 | 3×2 | 80 – 100 | ≤10 | 1500×3000 | 1550 | 3083×1907×1484 |
TS1840 | 4×2 | 100 – 140 | ≤10 | 1800×4000 | 3100 | 4116×2381×1900 |
TS1842 | 4×2 | 100 – 150 | ≤10 | 1800×4200 | 3200 | 4316×2381×1976 |
TS1845 | 4×2 | 100 – 180 | ≤10 | 1800×4500 | 3400 | 4900×2380×2050 |
TS2445 | 7.5×2 | 180 – 200 | ≤10 | 2400×4500 | 4651 | 4616×3085×2248 |
Note: Specifications may vary depending on manufacturer and design requirements.
Comparison with Screw or Bucket Sand Washers
Besides Dewatering Vibrating Screens, the market also offers Spiral Sand Washers and Bucket Wheel Sand Washers:
Machine Type | Advantages | Disadvantages |
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Dewatering Vibrating Screen | High dewatering efficiency, retains fine particles, energy-saving | Higher initial investment cost |
Spiral Sand Washer | Low cost, easy operation | Loss of fine particles, low dewatering efficiency |
Bucket Wheel Sand Washer | Simple design, low investment cost | Not suitable for large-scale production, lower dryness of output |
Conclusion: The Dewatering Vibrating Screen is the optimal choice for businesses requiring high-quality, low-moisture output and large-scale production.
Contact Us
👉 With its outstanding advantages, the Dewatering Vibrating Screen is an effective solution for sand, stone, coal, and mineral processing. Investing in this equipment not only reduces costs but also improves product quality and production efficiency.
If you are looking for a high-quality Dewatering Vibrating Screen with competitive prices and reliable warranty, contact us today.
We guarantee:
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Genuine, durable, high-performance products
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Free consultation to select the right solution for your needs
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On-site installation, operation, and maintenance support